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SRT CUMMINS ENGINE.pdf

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  *** LIST OF STANDARD REPAIR TIME *** Problem PROBLEM AND TROUBLESHOOTING 100-000Stand by200-001-01Air Compressor,air press.slowly (VC)300-001-03Air Compressor,air press.slowly (PC)400-002-01Air Compressor oise ! #essi$e (PC)%00-003-01Air Compressor P&mpin' ! #essi$e (VC)00-003-02Air Compressor P&mpin' ! #essi$e (PC)00-004-01Air Compressor ot *aintain Air Press&re (VC)+00-00%-01Air Compressor will not p&mp air Press&re (PC)00-00-01Air Compressor will not stop p&mpin' air (VC)1000-00-02Air Compressor will not stop p&mpin' air (PC)1100-00-01Altenator *&l&n#tionin' (VC)alternator #ant #/ar'e1200-00-02Altenator *&l&n#tionin' (PC)alternator #ant #/ar'e1300-00+-01Conrod earin' oise (VC)1400-00-01Coolant in &bri#atin' il (VC)oil mi #oolant1%00-010-01Coolant oss (! ternal) (VC)#oolant lea100-010-02Coolant oss (! ternal) (PC)100-011-01Coolant oss (nternal) (VC)#oolant lea1+00-011-02CA5 S6S5!*,P7!SS879! C:!C; <7 !A;press&re test radiator100-011-03CA5 SS(5!7A)(PC)2000-011-04Coolant oss (nternal) (Press.5est)2100-012-01Coolant oss ($erlow) (VC)2200-012-03Coolant oss ($erlow) (PC)2300-014-01Coolant 5emperat&re too :i'/ (VC)en'ine o$er/eat2400-014-04Coolant 5emperat&re too :i'/ (PC)2%00-01%-01Coolant 5emperat&re too ow (VC)200-01%-02Coolant 5emperat&re too ow (PC)200-01-01!n'ine rae !n'a'in' (VC)2+00-01-01!n'ine rae 7espo#e Slowly (VC)200-01-02!n'ine rae 7espo#e Slowly (PC)3000-01+-01!n'ine raes do not perate (VC)3100-01-01!n'ine Cran#ase lowby (VC)en'ine blowby3200-01-03!n'ine Cran#ase lowby (PC)en'ine blowby3300-020-01!n'ine Cras &t =ill ot Start (no smoe or e /a&st) (VC)en'ine #ant r&n3400-020-03!n'ine Cras &t =ill ot Start (no smoe or e /a&st) (PC)en'ine #ant r&n3%00-023-01!n'ine >e#elerates Slowly (VC)en'ine derate300-02%-01!n'ine >ii#&lt to Start or =ill not Start (VC)en'ine #ant start300-02%-02!n'ine >ii#&lt to Start or =ill not Start (PC)en'ine #ant start3+00-02-01!n'ine dle 7o&'/ (VC)en'ine /&ntin'300-02-02A7  5:! <8!(PC)bleedin' &el4000-02-03!?! >! 78?:(PC)en'ine /&ntin'4100-02-01!n'ine oise ! #essi$e (VC)en'ine noise4200-030-01!n'ine &tp&t ow (ow Power) (VC)en'ine low power4300-030-02!n'ine &tp&t ow (ow Power) (PC)en'ine low power4400-034-01!n'ine 7&n *isires in peratin' 7an'e (VC)en'ine /&ntin' at load4%00-03%-01!n'ine Speed S&r'e in 5op ?ear (VC)400-03-01!n'ine Start b&t =ill not ;eep 7&nnin' (VC)en'ine r&nnin' mati-mati400-03-02!n'ine Start b&t =ill not ;eep 7&nnin' (PC)en'ine r&nnin' mati-mati4+00-03+-01!n'ine S&r'es at :i'/ dle (VC)en'ine /&ntin' at /i'/ idle400-03-01!n'ine S&r'es at ow dle (VC)en'ine /&ntin' at low idle%000-03-03!n'ine S&r'es at ow dle (PC)en'ine /&ntin' at low idle%100-040-01!n'ine S&r'es =/ile peratin' at 7ated 7P* (VC)en'ine /&ntin' at load%200-042-01!n'ine Vibration ! #essi$e (VC)en'ine /i'/ $ibration%300-043-01!n'ine will not Cran or Cran Slowly (Air Stater) (VC)%400-044-01!n'ine will not Cran or Cran Slowly (!l#t.Stater) (VC)en'ine #ant #ran%%00-044-02!n'ine will not Cran or Cran Slowly (!l#t.Stater) (PC)en'ine #ant #ran%00-04%-01!n'ine =ill ot S/&t  (VC)en'ine #ant die%00-04%-02!n'ine =ill ot S/&t  (PC)en'ine #ant die%+00-04-01!n'ine Smoe ! #essi$e 8nder oad (VC)%00-04-02!n'ine Smoe ! #essi$e 8nder oad (PC)000-04-01!n'ine =/ite Smoe ! #essi$e at dle(=arm) (VC)en'ine w/ite smoe at idle100-04-02!?! =:5! S*;! !@C!SSV! A5 >!(PC)en'ine w/ite smoe at idle200-04+-01! /a&st =/ite Smoe ! #essi$e at dle (Cold) (VC)300-04+-02! /a&st =/ite Smoe ! #essi$e at dle (Cold) (PC)400-0%0-01<&el it &bri#atin' il ! #essi$e (VC)&el dill&tion%00-0%0-02<&el it &bri#atin' il ! #essi$e (PC)&el dill&tion00-0%1-01<&el Cos&mption ! #essi$e (VC)&el #ons&mption /i'/00-0%4-01&bri#atin' il in Coolant (VC)#oolant mi oil+00-0%%-01&bri#atin' il Cons&mption ! #essi$e (VC)#oolant mi oil00-0%%-02&bri#atin' il Cons&mption ! #essi$e (PC)#oolant mi oil000-0%-01&bri#atin' il Press&re :i'/ (VC)/i'/ oil press&re100-0%-0%&bri#atin' il Press&re :i'/ (PC)/i'/ oil press&re200-0%-01&bri#atin' il Press&re ow (VC)low oil press&re300-0%-0%&bri#atin' il Press&re ow (PC)low oil press&re400-0%+-01&bri#atin' il Sl&d'e in Cran#ase (VC)sl&d'e in #ran#ase%00-0%+-02&bri#atin' il Sl&d'e in Cran#ase (PC)sl&d'e in #ran#ase00-0%-01&bri#atin' il 5emperat&re too :i'/ (VC)/i'/ oil temperat&re00-0%-02&bri#atin' il 5emperat&re too :i'/ (PC)/i'/ oil temperat&re+00-00-01*ain earin' oise (VC)00-00-03*ain earin' oise (PC)+000-03-01Piston oise (VC)+100-03-03Piston oise (PC)+200-04-015/rottle 7esponse Slowly (VC)a##eleration slow+300-04-025/rottle 7esponse Slowly (PC)a##eleration slow+400-0%-015&rbo#/ar'e eas (!n'ine il or <&el) (VC)oil lea rom t&rbo+%00-0-015&rbo#/ar'e oise (VC)t&rbo noise+00-0-025&rbo#/ar'e oise (PC)t&rbo noise+00-0-01Variable Speed (VS) ?o$ernor <&el eaa'e (VC)++00-0+-01Variable Speed (VS) ?o$ernor S&r'e,!n'.&nder load (VC)  +00-0+-02Variable Speed (VS) ?o$ernor S&r'e,!n'.&nder load (PC) R&I ENGINE MAJOR AND MINOR 000-101-01S5!A*,C!A !?!#lean &p en'ine100-101-02!?! 7!*V! <7* 85remo$e en'ine200-101-04!?! S5A 5 85install en'ine300-201!n'ine-7eb&ild400-201-01>rain Systems,7emo$e !le#tri# Component,Steam !n'ine ! ternaldrain #oolant and oil%00-201-027emo$e S&b !n'ine Component (! ternal lo#)00-201-03*o&ntin' !n'ine on 7eb&ild Stand,end 7emo$e *aor Component o All00-201-04*o$e All Component rom t/e 7eb&ild Area+00-201-0%Clean B Vis&al C/e# *inor Component,All#lean &p #omponent00-201-0Clean B Vis&al C/e# Cylinder lo#10000-201-0nspe#t Cylinder lo#10100-201-0+Clean B Vis&al C/e# Crans/at10200-201-0*eas&rement Crans/at10300-201-10nspe#t All t/e !n'ine Partsinspe#t #omponent10400-201-11nstall Cams/at &s/in',Pl&' in lo#10%00-201-12S5A C7A;S:A<51000-201-13 MAINTENANCE, ADMINISTRATION AND REPORTING 1000-+01A-C:!C; S!7VC!daily #/e#10+00-+02 C/e# Ser$i#e   *ont/s (2%0 Dam)ser$i#e s#/ed&le1000-+03C C/e# Ser$i#e  26ears (1%00 Dam)C #/e#11000-+04> C/e# Ser$i#e  3 6ears (000 Dam)*idlie11100-+10P!6!=AA ?!S!5(7*A P7C! C:A7?! )11200-+11;!!:A >A6A(V!75*! C:A7?! )11300-+12;!;87A?A >A6A11400-+13S5A>6 5!C:CAstandby11%00-+14S5A>6 ( >!*9A5 )1100-+1%S5A>6 ( *9A5 )standby 1100-01=ors/op Administration#olle#t data rom #&stomer11+00-02<ield Administration#olle#t data rom ield1100-03!n'ine Paint12000-04Ser$i#e <a#ility Administration12100-0%nternal 5rainin'trainin' internal12200-0n Dob 5rainin'trainin' ield12300-0<  SP!C5 C:!C;S5 A> CA776 85 5:! 5AS; S5!>! en'ine12400-0+<  C8**S 7!P75 < != !?! SP!C5! en'ine12%00-0<  != !?! SP!C5 C:!C;S5BCA776 85! en'ine1200-10*A7; =A77A56 S5A75 >A5!  !?! PA5!1200-11C:!C; !<7! S5A75? !?! ( A>D8S5 < 7!E87!)#/e# en'ine beore r&nnin'12+00-12C:!C; = P!7A5 !?!#/e# en'ine at r&nnin'1200-13S578C5 =!7 13000-14PA75S ;-7!A>?,!AC: C*P!5 ?78Ppart #atalo' read13100-1%S!7VC! 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AA6SS 7!P75-=75!1%00-42*A7! S5AA5 7!V!=1000-43*A7! 57A 5!S5 7!P751100-44=7;S:P 5S !E8P*!5 *A5!AC!/o&seeepin'1200-4% 57AP *A5!AC!1300-457AV!?tra$elin'1400-4=7;S P7!PA7A5prepare tool1%00-4+*SAS->!*SAS ?!S!5 R&I ENGINE, INSPECTION AND MEASUREMENT 101-101-02!?! 7!*V!> <7* C:ASSSremo$e en'ine101-101-04S5A !?! 5 85install en'ine1+01-103Cams/at 7emo$e B nstall101-103-01>is#onne#ted or 7emo$e All !n'ine Component1001-103-02nstall pilot tool and 7emo$e Cams/at1101-103-03Clean and Vis&all C/e##ams/at #/e#1201-103-04*eas&rement end Clearan#e,nstall Cam S/at ?ear1301-103-0%nstall all part,*eas&rement,Ad&stment1401-10%Cams/at ?ear (Cams/at nstalled)1%01-10%-0%Clean and Vis&all C/e##ams/at 'ear #/e#nstall Cylinder iners,*eas&re iner Prototion,install Pistons Assy. 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FUEL SYSTEM 3200-104<&el P&mp #/e# $al$e-7emo$e B install,ea#/&el p&mp #/e# $al$e3210-114<&el <ilter /ead B 'aset-7emo$e B install&el ilter /ead3220-11+<&el line ine#tor s&pply-7emo$e B install&el line3230-124<8! S8PP6-7!*V!BS5A&el line3240-12+S5C oil #onne#tion blo#-7emo$e B nstall,All32%0-141S5C oil maniold-7emo$e B installS5C maniold320-14+D!C57-7!*V!BS5A,!AC: A>>.ine#tor 1p#s320-14ne#tor-7emo$e B nstall,Alline#tor all32+0-1%1S5C oil #ontrol $al$e-7emo$e B installS5C320-14S5C $is#osity sensor-7emo$e B install3300-20%ne#tor (on top-stop) reb&ild B #alibrate,ea#/3310-20+D!C57,5P S5P-7!8> B CA7A5! ,!AC: A>>.C&t o ine#tor3320-211D!C57,S5C 5P S5P-7!8> B CA7A5! , <7S53330-212ne#tor (5op stop) reb&ild B #alibration,ea#/3340-303<&el ilter Spin-n type-7epla#e,ea#/&el ilter 33%0-304<&el ilter /ose (rom <ilter to tan)&el ilter /ose330-30%<&el line drain (en'ine to tan) -7epla#e&el drain line330-403ne#tor nspe#t or re&se,ea#/ (#lean,meas&re)ine#tor #lean &p 33+0-421ne#tor timin'-*eas&re,ea#/ Cylinder330-42ne#tor Prototion-*eas&re,All3400-430D!C57 ,  5P S5P - SP!C5 <7 7!8S!,!AC:3410-43ne#tor nspe#t or re&se,ea#/ (#lean,meas&re)ine#tor #lean &p 3420-02D!C57,5P S5P - A>D8S5 5P S5P 57AV! , !AC:3430-04D!C57,S5C 5P S5P - A>D8S5 5P S5P 57AV! , !AC: LUBE SYSTEM 3440-102&b.ypass Val$e-7emo$e B install34%0-103&b Press.7e'&lator,main rele-7emo$e B install340-10%&b.il Cooler-7emo$e B installoil #ooler340-10+&b.il ilter /ead-7emo$e B installoil ilter /ead34+0-10&b.il pan-7emo$e B installoil pan340-110S&mp P&mp,nspe#tionoil s&mp3%00-112&b.il press.relie $al$e-7emo$e B install3%10-113&b.il p&mp-7emo$e B installoil p&mp
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